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Low Voltage to Distributor

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Old 02-08-2024, 04:15 PM
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Low Voltage to Distributor

Hey guys, I'm looking for some electrical expertise.

On my 1986 Trans Am I am running a FiTech throttle body EFI system which requires a 12v signal from the ignition circuit via a white 'key' wire. Recently I had issues with the FiTech failing to prime and began diagnostics by jumping the 'key' wire directly to battery. Connected directly to battery it worked perfectly. The battery itself is brand new and tested 12V/600 CCA, alternator is brand new, and new distributor. I used a multimeter to test the voltage from the pink wire that comes from the ignition switch and connects to the 'BAT' terminal on the HEI distributor and found the reading to be between 8-9V with key ON despite the reading at the battery terminal being 12V. I believe this is why my FiTech has been having issues, but I am not certain where to go from here. Anyone have any thoughts?


Pink wire visible coming from Ignition Switch. White wiring is for the FiTech 'key' signal
Old 02-08-2024, 06:23 PM
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Re: Low Voltage to Distributor

The power from the ignition switch should actually be via a pink wire w/black tracer. This is not a resistance wire, as was found in older designs. It routes directly from the ignition switch through the C100 connector and to the distributor, and thus should be at full battery voltage. Resistance at the switch, connector, or Duse Link "B" could be causing the lo voltage.
Old 02-08-2024, 06:27 PM
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Re: Low Voltage to Distributor

Originally Posted by Vader
The power from the ignition switch should actually be via a pink wire w/black tracer. This is not a resistance wire, as was found in older designs. It routes directly from the ignition switch through the C100 connector and to the distributor, and thus should be at full battery voltage. Resistance at the switch, connector, or Duse Link "B" could be causing the lo voltage.
Excellent, thank you. It is always a good day to learn something new.
Old 02-08-2024, 06:32 PM
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Re: Low Voltage to Distributor

Additionally, do you know where I can find an appropriate set of wire diagrams for this vehicle?

This is what I have been referencing:



Last edited by MrCaswell; 02-08-2024 at 06:51 PM.
Old 02-08-2024, 11:32 PM
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Re: Low Voltage to Distributor

I have accumulated diagrams over the years, and cannot recall where most of them were hosted. Is this an original carbed '86? If so, I can probably load up the diagrams a few at a time.
Old 02-09-2024, 12:24 AM
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Re: Low Voltage to Distributor

Originally Posted by Vader
I have accumulated diagrams over the years, and cannot recall where most of them were hosted. Is this an original carbed '86? If so, I can probably load up the diagrams a few at a time.
Yes, it is. 1986 quadrajet 305 with the 5-speed T-5 gearbox.
Old 02-09-2024, 10:09 AM
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Re: Low Voltage to Distributor

does it have battery voltage when you disconnect it ??? or is this with it hooked up ?? if you check it with a load on it, you probably will see a voltage drop. but if you disconnect it, and you know nothing else is spliced in with that circuit, and you're only getting say, 8.7 volts or something, then there is something eating up voltage. as old as these cars are, i'd think someone has probably robbed a hot wire for something else and that device is either eating up voltage, or has shorted out and causing a pathway to ground. hope this helps
Old 02-09-2024, 10:18 AM
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Re: Low Voltage to Distributor

I'll try to begin with the power distribution and related sections.





And the distributor area:



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Old 02-09-2024, 11:02 AM
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Re: Low Voltage to Distributor

Originally Posted by downsouthboy
does it have battery voltage when you disconnect it ??? or is this with it hooked up ?? if you check it with a load on it, you probably will see a voltage drop. but if you disconnect it, and you know nothing else is spliced in with that circuit, and you're only getting say, 8.7 volts or something, then there is something eating up voltage. as old as these cars are, i'd think someone has probably robbed a hot wire for something else and that device is either eating up voltage, or has shorted out and causing a pathway to ground. hope this helps
Well, one of the POs did attempt to wire a bass speaker into the rear hatch at one point, and there are some sketchy looking wires around the fuse box..
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Old 02-09-2024, 11:04 AM
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Re: Low Voltage to Distributor

Thank you so much Vader. This is invaluable.
Old 02-09-2024, 06:28 PM
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Re: Low Voltage to Distributor

And yes, I did disconnect the pink wire before testing.
Old 02-13-2024, 12:24 PM
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Re: Low Voltage to Distributor

Quick update. I tested voltage to the Ignition Switch and got a reading of ~11 V, which is consistent with the reading across the terminals of the battery using the same multimeter. Now beginning to suspect the Ignition Switch itself..


Old 02-13-2024, 12:27 PM
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Re: Low Voltage to Distributor

Also, fusible link B has been replaced using 16 GA fusible link wire.
Old 02-13-2024, 06:58 PM
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Re: Low Voltage to Distributor

The same voltage on both the male and female sides of the connector?
Old 02-13-2024, 07:16 PM
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Re: Low Voltage to Distributor

Originally Posted by Vader
The same voltage on both the male and female sides of the connector?
I measured the voltage at the red wire indicated by the arrow, and the pink wire. Both tested at a maximum of 11V. I also ended up replacing the ignition switch itself, but this did not solve the problem..
Old 02-14-2024, 07:17 AM
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Re: Low Voltage to Distributor

Use your ignition +12V wire to activate a coil on a relay and then bring battery voltage over. Will be a cleaner signal and full power
Old 03-01-2024, 12:40 PM
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Re: Low Voltage to Distributor

WAs this issue ever solved ?
Old 03-01-2024, 12:50 PM
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Re: Low Voltage to Distributor

Originally Posted by downsouthboy
WAs this issue ever solved ?
Not yet. I was out of town for a week, but will continue to work on it as weather permits. Because the ignition switch was not faulty and the fusible links appear to have been replaced at some point using crimp connectors and electrical tape, I figure it might be worth soldering in new link wire and heat shrinking the connections properly. I will keep you all updated.

Last edited by MrCaswell; 03-01-2024 at 12:55 PM.
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Old 03-05-2024, 03:11 PM
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Re: Low Voltage to Distributor

I see other wires tapped into your hot. you might want to try taking them out of the equation
Old 04-17-2024, 11:35 PM
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Re: Low Voltage to Distributor

Well, I am happy to announce that the issue has been finally resolved. After replacing my ignition switch, rewiring my fusible links, hours of multimeter testing and chasing wires, the problem turned out to be.. a bad switch.. Yes, the PO wired in a kill switch under the center console that had burned up. Always something isn't it.

Nevertheless, thanks for all the help and invaluable information!
Old 04-18-2024, 08:02 AM
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Re: Low Voltage to Distributor

Good work in tracking it down.

There is nothing more frustrating than aftermarket and/or customized systems that aren't documented. The word "hack" comes to mind. I've done full-on EFI conversions for people from '57 Bel Airs to '70s Chevelles and F-bodies, and handed the owner full sets of documentation, parts lists, and schematics for future reference.
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