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Another turbocharged 3rd gen coming down the pike!

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Old 09-15-2003, 08:49 AM
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Another turbocharged 3rd gen coming down the pike! Updated 9-22-03

I took delivery of a 3rd gen Formula this weekend along with a nice bucket of parts which include a turbonetics T72, Innovative wastegate, 3/8" header flanges, 1 5/8" tubing for primaries, collectors and a host of misc tubing to get this project going.

I will have many photos to post when this is all done. This wont be as "race" as my old setup as the owner wanted to retain motor mounts.

Stay tuned. This one should be interesting!

Last edited by Guido; 09-22-2003 at 09:58 PM.
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Old 09-15-2003, 10:14 AM
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awesome, cant wait to see some pics.
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Old 09-15-2003, 12:42 PM
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Re: Another turbocharged 3rd gen coming down the pike!

Originally posted by Guido
I will have many photos to post when this is all done. This wont be as "race" as my old setup as the owner wanted to retain motor mounts.

Stay tuned. This one should be interesting!
We want PROGRESS PIC's Not just finished results.

a teaser here and there would be cool..
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Old 09-15-2003, 01:11 PM
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Good deal. I may even have some tonight. Planning on getting a jump on the project when i get home. LOL

Hey if this turns out, maybe i can talk you into one too huh? LOL
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Old 09-15-2003, 01:35 PM
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Im deff. all eyes and ears man.
The biggest think holding me up.

Im in Ohio your not

Ive shipped my car across the US once and that was enough.
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Old 09-15-2003, 01:36 PM
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Ohio is not far. You could do what this dude did and trailer it in on the weekend. *shrug*
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Old 09-15-2003, 01:55 PM
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Originally posted by Guido
Ohio is not far. You could do what this dude did and trailer it in on the weekend. *shrug*

Dooohhh, Thats right. I keep thinking TX cuz of your URL...lol.
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Old 09-15-2003, 05:08 PM
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T-netics turbo and Innovative Gate...funny combo since they are kind of rival companies. At least the guy has the better gate of the two companies.
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Old 09-15-2003, 05:13 PM
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wish you were closer to socal...I really need to finish my downpipes and headers. Just don't have the time working 12-15 hour days and have a 1 year old and another on the way.
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Old 09-15-2003, 05:37 PM
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Originally posted by bad_turbo
have a 1 year old and another on the way.

Hmm... winters aren't that cold on socal..


My boys are 14 months apart..
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Old 09-16-2003, 12:56 AM
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I can't wait to see "in progress" pics too
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Old 09-16-2003, 01:01 AM
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Cool, keep us updated... :yourock:
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Old 09-16-2003, 11:10 PM
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Teaser pics. These are only tacked together at this point and the welds will look MUCH nicer than these tacks.




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Old 09-17-2003, 01:18 AM
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You can't imagine the grin that puts on my face! Keep up the good work!
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Old 09-17-2003, 03:07 AM
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Nice work! :hail: I'm always impressed to see a turbo setup becasue I know how much hard work and fabrication go into it....
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Old 09-17-2003, 06:25 AM
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How in the world do you install, change or check plugs with the tight clearances you got there? Somebodies got patience!!
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Old 09-17-2003, 07:10 AM
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Originally posted by IHI
How in the world do you install, change or check plugs with the tight clearances you got there? Somebodies got patience!!
I can get to all the plugs and header bolts from the top. And the valve cover can be removed.
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Old 09-17-2003, 08:33 AM
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The tubes appear to mostly stay above the flange, which actually makes plugs and bolts a fairly simple proposition for anyone with long arms (even if they’re big, there’s plenty of room undernieth if you can reach it).

Guido, are you going for equal lengths or any kind of tuning there or just whatever gets them all there? I’m sure I’ll see later, but which way are you planning on running the crossover (things get tight in a hurry in front of the engine when you have accessories and intercooler plumbing)?

That’s mild steel, isn’t it?
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Old 09-17-2003, 10:05 AM
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Just whatever gets them in there and allows good access to the plugs, and header bolts.

The turbo is going on the passenger side and the crossover is running under the balancer.
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Old 09-17-2003, 10:16 AM
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Looks good so far!

Why are you running the crossover by the balancer? Couldn't you just use the stock routing ant bring the pipe up where the down pipe would be on the passenger side? That way there is room for the intercooler piping. That is what I plan on doing.
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Old 09-17-2003, 10:25 AM
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looking good man
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Old 09-17-2003, 11:14 AM
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nice again
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Old 09-17-2003, 12:22 PM
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Would be interesting to see how the finished job would transfer onto another car. I'm hinting here...

Also, are they made of mild steel?

Thanks

Robert
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Old 09-17-2003, 12:47 PM
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They are mild steel.

I have a feeling that a car with power steering would be a little more difficult to fit these onto. And I still have to do the other header yet too.

If someone has AC, power steering, etc all that its going to be a chore. LOL Willing to give it a shot sometime though. LOL
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Old 09-17-2003, 01:27 PM
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Yea, you just hit the nail on the head (the reason that I was asking). If you have the PS pump there you end up running out of room trying to run around the balancer up there and you start trying to decide how close to the pitman arm you can get before causing clearance issues and about moving the lower radiator hose to keep clear of the idler on the other side… shouldn’t be an issue if you’ve got the lower accessories gone (PS and smog pump).

I did at one point make a PS bracket that gets rid of most of the factory abortion that seems to cover the whole driver’s side of the engine and makes room and keeps the PS there, but clearances are still a bit close for comfort.

If I had confidence that heat wouldn’t cause problems with the oil pan gasket I’d do something a little different. Run the drivers side like stock (you could use a normal header or manifold…), run the crossover under the pan thought it’s space and then make a turn under the motor mount on the passenger side and up. There’s enough room there that you wouldn’t have to move anything but the tranny cooler lines, of course, you’d probably end up putting a solid mount on the passenger side to keep from melting things (rubber might work with some heat wrap on the tube, poly won’t).

With some creativity that could be made to work around the factory AC if you were really a masochist.

Without AC and if you’re not going for any specific tuning with the manifold/header, just make the passenger side a log with an inlet on the bottom between 4 and 6 and save all the packaging hassles. (with AC I don’t think you’ll have enough room for a down pipe if you run it this way)

Looks like fun.
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Old 09-22-2003, 09:54 PM
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Got some new pictures.

Drivers side header is all tacked together.




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Old 09-22-2003, 10:13 PM
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oh yeah! Nice man!
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Old 09-22-2003, 10:50 PM
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Looking good!!!! :hail:
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Old 09-23-2003, 12:38 AM
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awesome.
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Old 09-23-2003, 04:56 AM
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Yea, I’m fairly certain that that wouldn’t fit with a PS pump installed, but it would be close.

Correct me if I’m wrong but that appears to be a PS box without the PS pump. How is that thing to drive like that (I’m assuming that the lines coming out the top are probably just looped together or something)?

Is that a prefabed collector or is that ‘home made?’

Looks pretty sweet

Last edited by 83 Crossfire TA; 09-23-2003 at 04:58 AM.
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Old 09-23-2003, 07:07 AM
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It is a prefabbed collector. Ive made a collector before, but it was a PITA. It takes a lot of hammering to get it right! LOL
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Old 09-23-2003, 10:18 AM
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what kinda of Intake is on this car?

83 Crossfire TA

Ive drove a car with the PS pumped looped over. Its not to bad but deff not like a manual box.
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Old 09-23-2003, 11:08 AM
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it has a pro ram, 90* elbow and a 75mm accufab throttle body.
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Old 09-23-2003, 02:43 PM
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Originally posted by TPl383
Ive drove a car with the PS pumped looped over. Its not to bad but deff not like a manual box.
By ‘not like a manual box,’ I take it you mean it’s harder to steer? How is it at speed? Could you road race it like that?

I’ve driven a rack and pinion car done like that and it was no big deal. We’ve also pulled a ’70 Cadillac coupe Deville after pulling the 500ci out of it (obviously, no pump left there) and as long as it was rolling it was fine.
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Old 09-23-2003, 06:50 PM
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At speed it was fine.
but backing out a spot or pulling in spots like parking lots or at the track were harder.
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Old 09-23-2003, 09:52 PM
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put skinnies on and you wont know the difference
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Old 09-23-2003, 10:37 PM
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Originally posted by 89ProchargedROC
put skinnies on and you wont know the difference
Mmm judging by the Quote below I dont think you would want SKINNIES in a road race type corse. if he means auto-x or scca style road raceing

Originally posted by 83 Crossfire TA
Could you road race it like that?
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Old 09-24-2003, 10:39 PM
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Started on the passenger side tonight.



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Old 09-25-2003, 01:22 PM
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Guido,

Who's car is this? Does it belong to a board member?

Hope there are more cars to come. I'm hoping you'll get to the stage where you can make them from a jig.
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Old 09-25-2003, 02:04 PM
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It's mine!
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Old 09-25-2003, 02:11 PM
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You, Sir, are one lucky bastard!
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Old 09-25-2003, 05:01 PM
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Originally posted by 83 Crossfire TA
Yea, I’m fairly certain that that wouldn’t fit with a PS pump installed, but it would be close.

Correct me if I’m wrong but that appears to be a PS box without the PS pump. How is that thing to drive like that (I’m assuming that the lines coming out the top are probably just looped together or something)?

Is that a prefabed collector or is that ‘home made?’

Looks pretty sweet
I wonder if one of the remote reservior PS pumps would fit? So long as there is room for the pulley, the tank can be mounted where there is room. Might be a option... BW
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Old 09-25-2003, 06:12 PM
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Oh, I'm sure that you can make it all fit if you have infinite money and time...

Mounting a pump with no reservior would be fairly easy, but you'd probably get stuck with making all the remote stuff custom, since the the gm parts don't even like the heat under a stock f-bodies/vettes hood, much less if you add a turbo...
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Old 09-25-2003, 09:51 PM
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If hes not worried about retaining power steering, just get an S10 manual box, put on the F-body pitman arm, and bolt it on. Thats what I'm doing on my project (not installed yet). Should gain a little clearance around the box itself, too, since its smaller than a power box.
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Old 09-25-2003, 11:10 PM
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Originally posted by LT1guy
If hes not worried about retaining power steering, just get an S10 manual box, put on the F-body pitman arm, and bolt it on. Thats what I'm doing on my project (not installed yet). Should gain a little clearance around the box itself, too, since its smaller than a power box.
yea, and >22:1 steering ratio... no thanks unless you're turning it into strictly a drag car.
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Old 09-29-2003, 10:39 PM
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Got further tonight. Mocked the turbo where its going to be for a couple pics.




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Old 09-29-2003, 11:28 PM
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Verrry nice... :hail:
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Old 09-29-2003, 11:41 PM
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Hell yah! Looking great! Get that all welded up and we'll get it to the track this year. Excellent work so far! I'm gonna have to make it over there this weekend or next to check it out!
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Old 09-30-2003, 05:25 PM
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Guido, where do you buy all your header tubing, flanges, collectors, etc? I know several places sell that sort of stuff, but I figured you probably could reccomend someone who has good service, selection, and prices.
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Old 10-01-2003, 06:20 AM
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