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1991 Camaro Z28 1LE resto-mod project

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Old 04-12-2015, 08:37 AM
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Re: 1991 Camaro Z28 1LE resto-mod project

Looking good! Wish I had that much time and money. Keep up the good work.
Old 04-12-2015, 09:53 AM
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Re: 1991 Camaro Z28 1LE resto-mod project

Good lord, If I can get mine looking half this good under the hood I'll be very pleased. Great work so far.
Old 04-12-2015, 03:49 PM
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Re: 1991 Camaro Z28 1LE resto-mod project

Very nice! I wish I had that engine in my engine bay.
Old 04-12-2015, 06:18 PM
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Re: 1991 Camaro Z28 1LE resto-mod project

I wish I had the garage, I have mine in the middle of my two car garage and there is not enough room.
Old 04-14-2015, 07:07 AM
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Re: 1991 Camaro Z28 1LE resto-mod project




New coolant overflow tank from Hawk's Third Gen





Integrating the Howell engine harness with the Pocket harness





New washer tank from Hawk's Third Gen
Old 04-15-2015, 07:01 AM
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Re: 1991 Camaro Z28 1LE resto-mod project




Custom made fuel line -6 adapters.








Radiator is in





FPR mounted





Halltech Delrin MAF housing





Wiring loom





5th Gen Camaro alternator fits.
Old 04-15-2015, 09:23 PM
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Re: 1991 Camaro Z28 1LE resto-mod project




Fuel feed





OBDII in a 3rd gen. I'm not using the CEL on the right side of this connector. I wired it to the OEM light.





Fuel system completely plumbed





Left side harness all finished and tied up.
Old 04-16-2015, 02:12 PM
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Re: 1991 Camaro Z28 1LE resto-mod project

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Old 04-17-2015, 07:14 AM
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Re: 1991 Camaro Z28 1LE resto-mod project




Finally finished up the heater lines with the 90 degree adapter at the heater core





Tied up the battery cables





Power steering pump on





Tied up wiring to the starter so there are no issues with the headers.





Modified the power steering bracket so I can pass wires behind it.





Modified power steering bracket.
Old 04-17-2015, 09:22 AM
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Re: 1991 Camaro Z28 1LE resto-mod project

Very clean I must say. It looks very well thought out and executed. This is something I would one day like to do to another firebird. Keep up the good work.
Old 04-17-2015, 12:01 PM
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Re: 1991 Camaro Z28 1LE resto-mod project

Not trying to be negative but I believe you are looking for mega issues from your harness by tying off to metal parts with tyraps. I would have installed cushion clamps, especially on battery cables but even on the engine harness after a few thousand miles you will regret it. I do this wiring thing professionally on aircraft so I have seen it all with wire routing. Otherwise great work.

Last edited by 92BLKL98; 04-17-2015 at 12:07 PM.
Old 04-17-2015, 01:28 PM
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Re: 1991 Camaro Z28 1LE resto-mod project

Originally Posted by 92BLKL98
Not trying to be negative
But on the negative side (for everyone reading), three braided ground straps minimum: head->firewall, block-> chassis, trans-> sub-frame rail.
Old 04-18-2015, 07:10 AM
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Re: 1991 Camaro Z28 1LE resto-mod project

Holy crap, that red iroc on page one... That body & paint is perfect looking! Nice job man, that's one of the best red iroc-z's I've ever seen no joke.

I can't wait to see this z28 done up, It's going to be awesome. Thanks for the eye candy btw. I don't know how I missed this thread until now.
Old 04-18-2015, 08:42 AM
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Re: 1991 Camaro Z28 1LE resto-mod project

Originally Posted by NOSHOWALLGO
Holy crap, that red iroc on page one... That body & paint is perfect looking! Nice job man, that's one of the best red iroc-z's I've ever seen no joke.

I can't wait to see this z28 done up, It's going to be awesome. Thanks for the eye candy btw. I don't know how I missed this thread until now.
Thank you. The IROC was owned by a friend of mine who is a member of this forum. I told him years ago if he ever wanted to sell it let me know. That time came last year and I couldn't let it go to anyone else. It's staying in my collection. Its too nice. It is the way my first IROC always should have been. I agree. It's one of the cleanest IROCs I've ever seen and I had to have it.

You missed the thread because it was in the restoration section. The moderators recently moved it to the LSx swap section for me.
Old 04-18-2015, 08:47 AM
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Re: 1991 Camaro Z28 1LE resto-mod project

The 1LE has some welcome company this weekend.











Old 04-18-2015, 08:49 AM
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Re: 1991 Camaro Z28 1LE resto-mod project

Originally Posted by 92BLKL98
Not trying to be negative but I believe you are looking for mega issues from your harness by tying off to metal parts with tyraps. I would have installed cushion clamps, especially on battery cables but even on the engine harness after a few thousand miles you will regret it. I do this wiring thing professionally on aircraft so I have seen it all with wire routing. Otherwise great work.
Due to chaffing concerns?

Originally Posted by TEDSgrad
But on the negative side (for everyone reading), three braided ground straps minimum: head->firewall, block-> chassis, trans-> sub-frame rail.
You're so negative.
Old 04-18-2015, 01:09 PM
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Re: 1991 Camaro Z28 1LE resto-mod project

Originally Posted by skirocz28
Due to chaffing concerns?
Yes that is going to be a problem. The battery cable could cause a fire, the engine sensor wiring is going to cause all kinds of weird stuff. Don't rely on the braided shield to protect the harness we use that stuff on jet engines at work, it is tough but will rub through especially on the sharp corners you have it tyrapped to. You could drill and tap a 1/2" deep X 3/16" hole in that boss to bolt a clamp to.
Old 04-18-2015, 11:56 PM
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Re: 1991 Camaro Z28 1LE resto-mod project

Originally Posted by TEDSgrad
But on the negative side (for everyone reading), three braided ground straps minimum: head->firewall, block-> chassis, trans-> sub-frame rail.
I only used 2 - is that okay
Old 04-19-2015, 12:42 PM
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Re: 1991 Camaro Z28 1LE resto-mod project

Originally Posted by alex722607
I only used 2 - is that okay
Really should use three - especially with the e-trans you have and it's an easy fix.
Even the fluids can be 'charged', and when flowing to the radiator can cause havoc. Some even use a sacrificial diode in the radiator so the core isn't compromised. Cheap insurance.
Old 04-19-2015, 01:34 PM
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Re: 1991 Camaro Z28 1LE resto-mod project

The third ground surely can't hurt. My old L98 had about 6 grounds attached to the back of the heads plus one from the right head to the firewall. No ground from the trans (non electric 700R4 though) nor the front sub frame. In my build I will use this ground. I'll probably run one from a trans attach bolt to the back of a head then one from an engine mount bolt to the K member plus one to the firewall plus from the trans mount to the crossmember. Its been years since I've seen someone use the zinc parasitic anode inside the radiator. It's not needed, fluids aren't an issue with grounds, the engine will simply run like crap without sufficient grounding. Additional ground/bonding wires are always good.

Last edited by 92BLKL98; 04-19-2015 at 02:06 PM.
Old 04-19-2015, 07:20 PM
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Re: 1991 Camaro Z28 1LE resto-mod project

I was actually being facetious.

I only used 2 ground straps, but many more grounds to and from the engine. In addition I did not reuse the 3rd gen battery cables one bit, I used 4th gen ones which are bicker guage to both body and engine ground.

3rd gens stock had a very skinny body ground and only a ground strap to compensate which is stupid, but that's what somebody put into design and thats what was produced and installed. It is what it is
Old 04-19-2015, 09:41 PM
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Re: 1991 Camaro Z28 1LE resto-mod project

Originally Posted by skirocz28
The 1LE has some welcome company this weekend.
Looks like a good crowd this week, I was busy, so didn't have a chance. I'm hoping to get out to Woodward a bit more this year, put some cruising miles on the GTA instead of commuting miles

Awesome build, as has been said. You work for Katech?
Old 04-20-2015, 07:06 AM
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Re: 1991 Camaro Z28 1LE resto-mod project

Originally Posted by V6canvas
Looks like a good crowd this week, I was busy, so didn't have a chance. I'm hoping to get out to Woodward a bit more this year, put some cruising miles on the GTA instead of commuting miles

Awesome build, as has been said. You work for Katech?
Yes
Old 04-25-2015, 02:31 PM
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Re: 1991 Camaro Z28 1LE resto-mod project




I didn't like the way I did the fitting in the radiator for the steam vent. I changed it to a 90 degree fitting so the hose is going in the correct direction.





Custom power steering line from Fluid Systems





Power steering system completed





Mounted the PCM in the OEM locaton and tied up right side dash wiring.
Old 04-27-2015, 05:30 PM
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Re: 1991 Camaro Z28 1LE resto-mod project




LS3 intake sound attenuation cover primed, sanded, primed, sanded and ready for paint.
Old 04-29-2015, 07:03 AM
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Re: 1991 Camaro Z28 1LE resto-mod project




Hawks headers back from coating. O2 sensors crash into the trans so I guess I'll be welding new O2 bungs into freshly coated headers.





Modified shift selector arm. I drilled out the ball stud on the bottom and bolted in the ball stud from the 700R4 to accept the 3rd gen shift cable.
Old 05-21-2015, 09:16 PM
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Re: 1991 Camaro Z28 1LE resto-mod project

I was on vacation for a week. Now I'm back and on the project.





BMR torque arm in and exhaust is all wrapped up.





Headers in. Coil brackets off awaiting Katech valve covers. Painted intake cover is on and the photo is in black and white to disguise the color.





Working on air intake system couplers. Fluids are in. Cranks. Has oil pressure. Electrical checks passed. Almost ready to fire.





Katech valve covers prepped and base coat of white laid down.
Old 05-22-2015, 09:49 AM
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Re: 1991 Camaro Z28 1LE resto-mod project

Awesome build
Old 05-25-2015, 05:55 PM
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Re: 1991 Camaro Z28 1LE resto-mod project

Did several of the pics/links quit working?
Old 05-25-2015, 08:53 PM
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Re: 1991 Camaro Z28 1LE resto-mod project




Finished up the air intake system





Installed Katech valve covers and coil relocation kit





The car cranks and fires. I only ran it for a second because I'm waiting for the Katech belt tensioner that is on backorder. I also need mufflers.
Old 05-25-2015, 08:59 PM
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Re: 1991 Camaro Z28 1LE resto-mod project

Originally Posted by KCG
Did several of the pics/links quit working?
Some of the images on the previous pages I was hosting on Facebook which I guess is not good because those URLs don't last forever. I'm hosting all images on thidgen.org now.
Old 05-26-2015, 12:00 AM
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Re: 1991 Camaro Z28 1LE resto-mod project

Those valve covers are really nice, too bad they have to be covered with wires. Nice build.
Old 05-26-2015, 06:32 AM
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Re: 1991 Camaro Z28 1LE resto-mod project

Very clean build!
Old 05-26-2015, 02:47 PM
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Re: 1991 Camaro Z28 1LE resto-mod project

Originally Posted by skirocz28
Some of the images on the previous pages I was hosting on Facebook which I guess is not good because those URLs don't last forever. I'm hosting all images on thidgen.org now.
ok, still can't see most on page 1 or 2 (can only see post 31 & 32 on page 1)
maybe its me

Last edited by KCG; 05-27-2015 at 01:17 PM.
Old 05-27-2015, 10:39 AM
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Re: 1991 Camaro Z28 1LE resto-mod project

Where did you get your intake connector and clamps at? Im trying to finish up my LS6 project and Im running the TPI air intake as well and i cant find anything to run between my air intake and MAF sensor. The car looks amazing by the way
Old 05-27-2015, 11:38 AM
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Re: 1991 Camaro Z28 1LE resto-mod project

Originally Posted by septsaf16
Where did you get your intake connector and clamps at? Im trying to finish up my LS6 project and Im running the TPI air intake as well and i cant find anything to run between my air intake and MAF sensor. The car looks amazing by the way
Halltech.
Old 05-29-2015, 08:28 AM
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Re: 1991 Camaro Z28 1LE resto-mod project



Installed the Katech belt tensioner last night. Yes, it's purple. I finished up a few PCV lines then fired it up and bled the cooling/power steering systems. It runs! It's a little loud though without mufflers. I need to work on the calibration of the tach and speedometer signals because they are way too high.
Old 05-29-2015, 10:06 AM
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Re: 1991 Camaro Z28 1LE resto-mod project

I can't contain these rad colors any longer...




















Hawaiian purple pearl
Neon yellow
Old 05-29-2015, 10:47 AM
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Re: 1991 Camaro Z28 1LE resto-mod project

That's cool, bright, really pops against the black background.
Old 06-10-2015, 02:07 PM
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Re: 1991 Camaro Z28 1LE resto-mod project

Just ordered the wheels from Hawks. I can't wait.


Old 06-27-2015, 09:58 AM
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Re: 1991 Camaro Z28 1LE resto-mod project

Installed Corsa 4th gen exhaust. It fits with no problems. All you need are 4th gen hangers. I had to trim the front pipe but I'm not sure if that's because of the Hawks Third Gen y pipe.








Old 06-27-2015, 10:57 AM
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Re: 1991 Camaro Z28 1LE resto-mod project

Love all the work and pics!
With your experience and shop access, you make work arounds look easy (ie. Hawks).
Is your TA tailstock mounted? I used a cross-member, and it allowed for adtl. exhaust support.
Attached Thumbnails 1991 Camaro Z28 1LE resto-mod project-set-up.jpg  
Old 06-27-2015, 11:28 AM
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Re: 1991 Camaro Z28 1LE resto-mod project

Originally Posted by TEDSgrad
Love all the work and pics!
With your experience and shop access, you make work arounds look easy (ie. Hawks).
Is your TA tailstock mounted? I used a cross-member, and it allowed for adtl. exhaust support.
Thank you, but the modification for the Corsa to make with the Hawks Y pipe was ridiculously simple. It just needed to be shortened about 12" which I did with a hack saw. LOL

The torque arm is mounted to the production bracket on the trans with a polyurethane bushing.
Old 06-27-2015, 12:45 PM
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Re: 1991 Camaro Z28 1LE resto-mod project

Exhaust looks good, looks like clearance is no issue.
Old 08-03-2015, 07:30 AM
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Re: 1991 Camaro Z28 1LE resto-mod project

Delivered the car to the body shop on Friday.
Old 08-19-2015, 07:36 AM
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Re: 1991 Camaro Z28 1LE resto-mod project




Old 08-21-2015, 04:31 PM
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Re: 1991 Camaro Z28 1LE resto-mod project













Old 08-22-2015, 09:01 PM
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Re: 1991 Camaro Z28 1LE resto-mod project

Down to the metal, any cracks at the window top/rear corner?

You may know of this already, but there is a product called Lizard Skin that is supposed to be really good, there is heat management and sound insulation versions. It sprays on like paint, and can be layered on top of each other. Now would be the perfect time, since it's getting stripped down anyway.
Old 08-23-2015, 09:12 AM
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Re: 1991 Camaro Z28 1LE resto-mod project

Originally Posted by V6canvas
Down to the metal, any cracks at the window top/rear corner?

You may know of this already, but there is a product called Lizard Skin that is supposed to be really good, there is heat management and sound insulation versions. It sprays on like paint, and can be layered on top of each other. Now would be the perfect time, since it's getting stripped down anyway.
I didn't see any.


I was thinking of doing some Dynamat before I do the interior.
Old 09-04-2015, 05:18 PM
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Re: 1991 Camaro Z28 1LE resto-mod project




Bonded some stiffening plates under the nose

















Getting ready for priming, wet sanding, and color next week!


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