My little project
#1
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Location: Lincoln, NE
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Car: 86 Iroc-Z28
Engine: 5.3
Transmission: 4l60
My little project
This will be the second time Ive done this I had a few kinks in the last one I made but as requested by lmancha96 Ive decided to do a build thread for it. To start youll need a something to "pop" the door open I used a clicker from my old entertainment center's door(You can use anything you want). Once you decide how to make it pop your ready to dig in youll have to remove the cap and the gas nozzle plate piece.
Easiest part is to shave the the finger notch out(I used a dremel)
DO NOT REMOVE THE GUIDE IT KEEPS THE DOOR ALIGNED
Next is to drill the hole to mount the the clicker
After drilling it youll need to heat up the spot where you drilled (keeps the screw from going to far and making it a pain to reinstall everything also doesnt leave a gap between the clicker and the nozzle plate)
One screw will not hold it in place so once you have it in place superglue it(make sure its in place before you do) dont worry about the discoloration Im repainting it when done
Then use fiberglass filler to fill in for strength/structure, then bondo over that to get a smooth finish
Oh and make sure the striker plate is in the right place glue it in
Prep,primer,paint,install and enjoy
Easiest part is to shave the the finger notch out(I used a dremel)
DO NOT REMOVE THE GUIDE IT KEEPS THE DOOR ALIGNED
Next is to drill the hole to mount the the clicker
After drilling it youll need to heat up the spot where you drilled (keeps the screw from going to far and making it a pain to reinstall everything also doesnt leave a gap between the clicker and the nozzle plate)
One screw will not hold it in place so once you have it in place superglue it(make sure its in place before you do) dont worry about the discoloration Im repainting it when done
Then use fiberglass filler to fill in for strength/structure, then bondo over that to get a smooth finish
Oh and make sure the striker plate is in the right place glue it in
Prep,primer,paint,install and enjoy
#3
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Join Date: Apr 2011
Location: long island ny
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Car: 1987 camaro sc
Engine: lg4 305
Transmission: 700r4
Axle/Gears: 2.73
Re: My little project
i did it a little different i cut out the stop on the ring then plastic welded the popper into place. i liked your idea when you did it the first time
#4
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Car: 86 Iroc-Z28
Engine: 5.3
Transmission: 4l60
Re: My little project
I did it the same way as the first time? only difference is last time i had alignment issues I had to lift the cap onto the popper and then close it which was a pain this time i can just close it and push it in and it works great
#7
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Location: long island ny
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Car: 1987 camaro sc
Engine: lg4 305
Transmission: 700r4
Axle/Gears: 2.73
Re: My little project
my mistake you did change it looks good got rid of the finger notch sticking out thats whats important :P
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